Product Description:
3LPE Steel Pipe Coating Production Line
Product Overview:
The 3LPE (Three-Layer Polyethylene) Steel Pipe Coating Production Line by Qingdao Huashida Machinery Co., Ltd. is engineered for high-performance anti-corrosion coating of steel pipes. This line supports pipe diameters ranging from 159mm to 1400mm, with an extrusion capacity up to 350 kg/h, customizable to specific production requirements.
This advanced production line is the result of years of dedicated development and innovation, fulfilling the increasing market demand for durable, efficient, and high-performance anti-corrosion solutions.
3-Layer PE Coating System Composition:
The 3LPE anti-corrosion coating system comprises:
- Fusion-Bonded Epoxy (FBE) Primer Layer
- Thermosetting, non-toxic coating that cures into a high molecular weight, cross-linked structure.
- Provides excellent chemical corrosion resistance and superior adhesion.
- Polymer Adhesive Middle Layer
- Typically a polyolefin copolymer (e.g., vinyl copolymer) that chemically bonds with both the epoxy primer and polyethylene top layer.
- Polyethylene (PE) Top Layer
- Ensures high mechanical protection and environmental resistance, ideal for buried pipelines.
This 3-layer coating structure ensures superior adhesion, excellent mechanical strength, and long-lasting anti-corrosion performance, making it widely used in oil & gas pipelines, urban gas distribution, and water transmission lines.
Technical Process Flow:
- Pipe Loading
- Screw Conveyor Transfer
- Surface Cleaning & Induction Heating
- Epoxy Powder Coating
- Adhesive and Polyethylene Extrusion Coating
- Cooling Spray Treatment
- Pipe Unloading & Grinding
Key Specifications:
- Pipe Diameter Range: 159mm - 1400mm
- Extrusion Output: ≤350 kg/h
- Application: Steel pipe external anti-corrosion coating for buried pipeline systems
Applications:
Application
The three-layer PE process, utilizing epoxy powder coating as the bottom layer, bonding and bundling through polyethylene PE and adhesive, is extensively utilized for the anti-corrosion treatment of steel pipes. This method is commonly applied in industries such as oil, natural gas, chemicals, and water pipelines.
Question & Answer:
Q1. What is the size of pipe diameter your equipment can produce?
A: We offer four main models with the following steel pipe diameters: 48-219mm, 219-1220mm, 800-1600mm, 1000-2400mm.
Q2. What is the descaling grade?
A: The descaling grade is SA2.5.
Q3. What is your anti-corrosion coating standard?
A: Our coating standard meets SY/T0413-2002, GB/T23257-2009, German DIN 30670, DIN 30678, as well as coating specification requirements from the American Corrosion Association and DNV. The product pipe fully complies with SY/T0315-2005, CNPC38-2002 "Technical specifications for double-layer fusion-bonded epoxy powder coating on buried steel pipe, and Canadian and American Corrosion Association standards.
Q4. What is the delivery time?
A: The delivery time is 2-3 months after deposit.
Q5. What is the production output?
A: The production output varies depending on the pipe diameter, with the maximum output capability ranging from 3 to 8 km/day. The annual processing capacity is 2 million square meters (Φ508 mm).
Q6. What is the coating thickness?
A: The coating thickness ranges from 80 to 800um.
Q7. Which countries have you sold your 3PE equipment to?
A: We have supplied nearly 50 sets of 3PE processing lines both domestically and internationally, including countries such as Russia, Iran, UAE, India, Belarus, Kazakhstan, and more.
Q8. What after-sales services do you provide?
A: Warranty Period: Prior to delivery, all equipment undergoes trial operation to ensure everything is in perfect condition. The warranty period is 12 months for mechanical parts and 6 months for electrical parts. Additionally, the seller offers technical services, training, and guidance to buyer operators.
Customization:
Product Customization Services for the 3LPE Coating Pipe Production Line:
Brand Name: Huashida
Model Number: 50-4200mm
Place Of Origin: Qingdao
Certification: ISO/CE/RoHS
Minimum Order Quantity: 1 Set
Price: $US100000-3000000
Packaging Details: Standard Package For Export
Delivery Time: 60 Days
Payment Terms: TT/LC/DP
Supply Ability: 30 Set/year
Electrical Control System: PLC
Substrate: Steel
Transport Package: Standard Package For Export
Cooling Method: Water Cooling
Coating: Powder Coating, Extrusion Coating
Keywords: 3PE/3LPE/FBE Coated Steel Pipe, Drip Irrigation Pipe Production Line, 3PE/3LPE/FBE Coated Steel Pipe
Support and Services:
The Product Technical Support and Services for the 3LPE Coating Pipe Production Line include:
- Initial setup assistance for the production line
- Training sessions for operating the equipment
- Troubleshooting support for any technical issues
- Maintenance guidelines and recommendations
- Regular updates on new features or improvements
FAQ:
Q: What is the brand name of this 3LPE Coating Pipe Production Line?
A: The brand name of this product is Huashida.
Q: What is the model number of this 3LPE Coating Pipe Production Line?
A: The model number is 50-4200mm.
Q: Where is this 3LPE Coating Pipe Production Line manufactured?
A: This product is manufactured in Qingdao, China.
Q: What certifications does this 3LPE Coating Pipe Production Line hold?
A: This product is certified with ISO, CE, and RoHS.
Q: What is the minimum order quantity for this 3LPE Coating Pipe Production Line?
A: The minimum order quantity is 1 set.
